1. **Product Name & Definition**
**Activated Potassium Permanganate Aluminum Oxide Balls**, also known as "supported potassium permanganate alumina spheres," are composite functional materials designed for adsorption and oxidation applications. They consist of potassium permanganate (KMnO₄), a strong oxidizing agent, uniformly supported on porous aluminum oxide (Al₂O₃) spherical carriers. The aluminum oxide serves as a stable, high-surface-area substrate that enhances the dispersion and efficiency of potassium permanganate.
#### 2. **Composition & Structure**
- **Core Component**:
- **Potassium Permanganate (KMnO₄)**: Provides strong oxidizing properties, capable of reacting with various reducing substances (e.g., sulfur compounds, volatile organic compounds, and heavy metals).
- **Aluminum Oxide (Al₂O₃)**: Typically γ-alumina, which features a porous structure with high specific surface area (100–300 m²/g) and mechanical strength, ensuring optimal load capacity and durability.
- **Structure**: Spherical particles with diameters ranging from 2–5 mm, exhibiting a purple or dark purple color due to the presence of KMnO₄.
#### 3. **Physical & Chemical Properties**
- **Physical Properties**:
- **Shape**: Spherical beads with smooth surfaces.
- **Particle Size**: Customizable (common: 2–5 mm).
- **Bulk Density**: 0.6–0.8 g/cm³.
- **Hardness**: High crush strength (≥50 N per particle), resistant to attrition.
- **Chemical Properties**:
- **Oxidizing Activity**: KMnO₄ actively oxidizes reducing pollutants into harmless byproducts (e.g., converting H₂S to sulfuric acid, formaldehyde to CO₂ and H₂O).
- **Stability**: Stable under normal temperature and humidity; operates effectively in a wide pH range (alkaline to neutral conditions).
- **Regenerability**: Some formulations can be regenerated via thermal treatment or chemical activation to restore oxidizing capacity.
#### 4. **Working Principle**
The material operates through a combination of **adsorption** and **oxidation**:
1. **Adsorption**: Pollutants (e.g., gaseous H₂S, VOCs, or aqueous organic compounds) are adsorbed onto the porous alumina surface, concentrating them near the KMnO₄ active sites.
2. **Oxidation Reaction**: KMnO₄ acts as an oxidizing agent, breaking down adsorbed contaminants through redox reactions. For example:
- **Gaseous Phase**:
`H₂S + 2 KMnO₄ + 3 H₂SO₄ → K₂SO₄ + 2 MnSO₄ + 4 H₂O + S↓`
- **Aqueous Phase**:
`5 Fe²⁺ + MnO₄⁻ + 8 H⁺ → 5 Fe³⁺ + Mn²⁺ + 4 H₂O`
The alumina carrier not only provides a large reaction surface but also protects KMnO₄ from agglomeration, ensuring long-term effectiveness.
#### 5. **Key Features & Advantages**
- **High Efficiency**: Strong oxidizing power combined with high adsorption capacity for rapid contaminant removal.
- **Long Service Life**: Mechanical robustness and stable chemical properties reduce replacement frequency.
- **Versatility**: Applicable in both gas-phase (air purification) and liquid-phase (water treatment) systems.
- **Environmentally Friendly**: Converts pollutants into non-toxic substances without secondary pollution.
- **Easy to Use**: Packed in fixed-bed reactors; compatible with standard filtration systems.
#### 6. **Applications**
- **Air Purification**:
- Removal of odorous gases (e.g., hydrogen sulfide, mercaptans, ammonia) in industrial废气 (petrochemical, sewage treatment plants) and indoor air (mold, formaldehyde in new buildings).
- Used in gas masks, air conditioners, and ventilation systems.
- **Water Treatment**:
- Oxidation of organic contaminants (e.g., phenols, pesticides) and heavy metals (e.g., iron, manganese, arsenic) in wastewater and drinking water.
- Pre-treatment in municipal and industrial water systems to improve downstream filtration efficiency.
- **Chemical Catalysis**:
- As a catalyst in organic synthesis for selective oxidation reactions (e.g., alcohol to ketone conversion).
#### 7. **Preparation Method**
Typically prepared via the **impregnation method**:
1. Alumina spheres are immersed in a potassium permanganate solution.
2. The mixture is dried and activated at moderate temperatures (100–200°C) to ensure uniform KMnO₄ distribution within the alumina pores.
3. Optional surface modification (e.g., coating with inert oxides) to adjust reactivity and stability.
#### 8. **Storage & Handling**
- Store in dry, ventilated areas away from moisture and reducing agents.
- Avoid exposure to strong acids, as they may react with KMnO₄ and reduce effectiveness.
- Disposal: Regarded as non-hazardous waste when spent; follow local environmental regulations.
#### Conclusion
Activated Potassium Permanganate Aluminum Oxide Balls are advanced functional materials that leverage the synergistic effects of adsorption and oxidation, offering a reliable solution for contaminant removal in air and water systems. Their high performance, durability, and adaptability make them a preferred choice in environmental protection and industrial processing.